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Hydraulic Tube Expansion Systems, Tube Rolling Controls, Hydraulic Drives, Mumbai, India

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Hydraulic Tube Expansion Systems (Hydex)

We are offering Hydraulic Tube Expansion Systems (Hydex)



Features :
Drive communicates with the pump via 9v DC remote control. This ensures safety and eliminates the need of electrical cord between pump and drive that other manufacturers provide.

Silent during use. In comparison electric and pneumatic tube expansion systems are noisy.

Compact, therfore easy to use inside boiler drums.

Compatibility - Same powerpack for all the 4 drives to expand 5/8" o.d. to 4" o.d. tube.

Very High Torque Developed - can expand large diameter, thick wall tubes in thick tube sheets easily.

Long life + low maintenance.

Boiler erections get completed in record time.

Can be use for long working hours because drive is unaffected by heat.

Dual drive powerpack is available to connect 2 drives to a single powerpack to cut down tube expansion time cycle by a further 50%.

Microprocessor controls on the pump automate the expansion cycle. Trip, pause and reverse times for the drive are adjustable. No need for repeated manual STOP / START of the drive during the expansion cycle - completely automatic.
The Hydraulic pump supplied with hydraulic drive incorporates the latest state of the art trechnology resulting in a subcompact pump developing 100 bar pressure. The system is mounted on four wheels for on site manevourability.  Expansion of tubes is regulated by adjusting pressure setting on pump. Once required amount of wall thinning is achieved the drive trips automatically.
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Hydraulic Pump HEP - 500
 
Hydraulic Pump
 
Hydraulic Pump Models
HEP-300
HEP-500
HEP-1000 TWIN HEAD
Oil Tank Capacity (litres)
30
45
138
Hydraulic oil
SAE VG 68
SAE VG 68
SAE VG 68
Maximum Working Pressure (bar)
100
100
100
Net weight (kgs)
80
100
220
Overall Dimensions (mm)
610 x 270 x 985
820 x 320 x 985
1775 x 550 x 1200
Electric Motor
3 hp. Single phase
5 hp. 3 phase
10 hp. 3 phase
Voltage
230 v / 110 v
415 v
415 v
Standard Hose Size (Length)
1/2" (10 mtrs.)
1/2" (10 mtrs.)
1/2" (10 mtrs.)
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Hydraulic Drives
Hydraulic Drives
Tube Expansion Range
Drive
Drive No Load Speed (RPM)
Drive Weight kgs.
Steel Tube O.D.
Copper Tube O.D.
Model No.
Square Socket inch
With HEP-300/500/1000
mm
inch
mm
inch
15 - 25
5/8 - 1
25 - 38
1 - 1.1/2
HED-3
3/8
620/954/800
9.6
19 - 38
3/4 - 1.1/2
32 - 64
1.1/4 - 2.1/2
HED-4
3/8 & 1/2
350/480/400
9.7
38 - 76
1.1/2 - 3
50 - 102
2 - 4
HED-5
1/2 & 3/4
62/84/70
11.0
50 - 102
2 - 4
-
-
HED-6
3/4 & 1
40/62/54
11.5
 
Note :
Drive supplied with START, STOP, REVEERSE BUTTONS, QUICK RELEASE COUPLINGS, SOCKETS and REACTION BAR. Powerpack includes 2 hoses each of length 10 meters. if required longer hoses can be supplied.
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Accessories for Hydraulic Expansion Systems
 
Accessories for Hydraulic Expansion Systems
Model No. Description
TS-1 Telescopic Shaft for HED-3
TS-2 Telescopic Shaft for HED-4
TS-3 Telescopic Shaft for HED-5
TS-4 Telescopic Shaft for HED-6
SEW-5 Spring Balancer
HE/FS/24 Foot Switch
HE/EXTR/3456 Extension Trolley
HE/HB/3456 Swivel Hanging Bracket

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Hydraulic Hose

 
Model No.
Hydraulic Hose (Qty. x Size x Length) (Mtrs.)
HE/HS/1210/2
2 x 1/2" x 10
HE/HS/5815/2
2 x 5/8" x 15
HE/HS/5820/2
2 x 5/8" x 20
HE/HS/1210/4
4 x 1/2" x 10
HE/HS/5815/4
4 x 5/8" x 15
HE/HS/5820/4
4 x 5/8" x 20
Hydraulic Hose
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Supply Cable

 
Model No.
Supply Cable Length (Mtrs.)
HE/SC/15
15
HE/SC/20
20
HE/SC/25
25
Supply Cable
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Hydraulic Drive Socket
 
Model No.
Square Size
HE/DS/38
3/8"
HE/DS/12
1/2"
HE/DS/34
3/4"
HE/DS/1
1"
Hydraulic Drive Socket
 
 
 
 
Condenser Tube Expnsion :
Condenser Tube Expansion AN Series Condenser Tube Expansion 800-5 Series Condenser Tube Expansion 900 Series
Condenser Tube Expansion1200 Series Condenser Tube Expansion 1300 Series Condenser Tube Expansion 1200-5 Series
Condenser Tube Expansion AL Series Condenser Tube Expansion 8012 Series Condenser Tube Expansion 800 Series
Tube Rolling Controls :
Electric Tube Expansion System Hydraulic Tube Expansion Systems (Hydex)
Tube Installation Tools :
Serrating/ Grooving Tool-'NW' Series Serrating/ Grooving Tool-'ST' Series Serrating/ Grooving Tool-'SGT' Series
Tube Sheet Hole Reamer Tube End Facer 'TEF' Series Tube End Facer 'FB' Series
Tube End Facer 'FC' Series Flaring Tool , Beading Tool, Belling Tool Tube Sheet Hole Radius Cutter
Tube Sheet Hole Brush, Tube Guide Tube Leak Detector Kit and Joint Testing Kit Tube End Facing Machine
Tube Removal Tools
:
Air / Hydraulic Stub Puller Continuous Hydraulic Tube Puller Auto Stub Puller
Tube Removal Tools Push Type Internal Tube Cutter - ATP Internal Tube Cutter - PR-68
Tube Plugs One Revolution Internal Tube Cutter - OTC Manual Tube Puller
'PINE JENNY' Style Tube Pulling Accessories
Boiler Tube Expanders :
Boiler Tube Expanders A Series Boiler Tube Expanders AF3 / AF1 Series Boiler Tube Expanders SB Series for Sugar Mills
Long Reach CSB For Sugar Mills Mandrel Drives Gear Drives
Boiler Tube Expanders 114 Series Boiler Tube Expanders P-3000 Series Combination Beading Expanders
Boiler Tube Expanders AB Series Boiler Tube Expanders ABF3 Series Boiler Tube Expanders P-1000 Series
Boiler Tube Expanders P-2000 Series Boiler Tube Expanding Accessories    
Boiler and Condenser Tube Cleaning Equipment
 
 
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